ARMY TM 5-6115-633-14&P
(1) R e m o v a l
(a)
Remove 16 screws (1), 16 Iockwashers (2) and 16 flat washers (3) securing cover(4)
to switch box (5) and take cover off switch box.
NOTE
When disconnecting more than one wire, make sure wires are tagged to
identify the load terminal to which they attach before disconnecting wires.
Working inside switch box (5), remove nut (6) and flat washer (7) from terminal (8).
(b)
Detach wire(s) (9) by sliding terminal lug(s) off stud.
(c)
Remove flat washer (10), nut (11) and internal tooth Iockwasher (12) and pull terminal
(8) off terminal board (13).
Remove six screws (14), six flat washers (15) and six nuts (16) and take terminal board
(d)
(13) and gasket (17) off switch box (5).
(2) Installation.
(a) Position gasket (17) and terminal board (13) on switch box (5) and fasten with six
screws (14), six flat washers (15) and six nuts (16).
(b) Insert terminal (8) through terminal board (13) and into switch box (5).
(c) Install internal tooth Iockwasher (12) and nut(11) on terminal stud (8) and tighten
against inside of terminal board (13).
NOTE
Observe identification tags when installing internal wires.
(d) Slide flat washer (10) and terminal lug(s) of wire(s) (9) onto stud (8).
(e) Install flat washer (7) and nut (6) on terminal (8) and tighten against wire terminal lug.
(f) Position cover (4) on switch box (5) and secure with 16 screws (1), 16 Iockwashers (2)
and 16 flat washers (3).
b. Indicator Light and Wire Assembly Repair and Replacement. (See figure 4-11.) There are two
indicator light and wire assemblies in the switch box. This procedure is typical for both. When
attaching wires, refer to the schematic inside the switch box (figure 4-7 or 4-8, as applicable). The
indicator light and wire assembly is repaired by replacing defective terminals or soldering broken
wires. Soldering shall be done in accordance with TB SIG 222.
(1) Removal.
(a) Remove 16 screws (1), 16 Iockwashers (2) and 16 flat washers (3) securing cover (4)
to switch box (5) and take cover off switch box.
(b) Remove screw (6), nut (7) and star washer (8) attaching each indicator light wire
terminal (9) to its respective switch terminal (10). Take power cable wire (11) and
indicator light wire (12) off switch terminal.
4-22